MTNW USA Measurement Technology Northwest
Thermal Measurement Systems
ProductsBackgroundFrequently Asked QuestionsContactLinksThermal Systems HomeAbout MTNW

Background

Newsletter | Case Studies | Manikin History | Research | RoHS Documentation


CASE STUDIES

Measurement Technology NW designs and manufactures sophisticated testing and measurement instrumentation systems for a variety of commercial, research, and government clients worldwide.

Contact: Dave Heiss
Measurement Technology NW

Email: daveh@mtnw-usa.com
Phone: 206-634-1308
Fax: 206-634-1309

Project Profile - Total Fire Group

When your mission is to make the best fire-fighting protective gear on earth, you need to pay attention to some serious details - fabric heat protection, moisture transmission, flexibility, durability, and weight are just some of the safety variables that must be thoroughly tested before a fire-fighting garment is certified for use by any of our nation's firefighters.

"A firefighter has got to stay alert and focused in order to safely fight a fire," said Dave Edwards, Head Laboratory Tech for the Total Fire Group's Quality Department. "Getting overheated - either from external heat penetrating the fabric or from internal body heat and moisture that cannot escape it - is one of the biggest challenges that firefighters face."

Success in the no-compromise world of fire protective garments hinges on the precision testing and certification of hundreds upon hundreds of composite fabrics, each consisting of an outer shell, a thermal barrier, and a permeable moisture barrier. Until recently Total Fire Group used an independent outside lab to conduct these fabric tests, but the cost and slow turnaround times often left them scrambling to keep up with the latest fabric innovations. To lower costs, improve responsiveness, and gain a competitive edge, they turned to Measurement Technology NW.

Dave Edwards is quick to confirm. "We visited Measurement Technology NW to see firsthand the capabilities of their Sweating Guarded Hotplate System, and found it was just what we were looking for. With this one instrument we can test for insulation values, moisture transmission values, and have ready-to-certify results in a day or two - when it used to take a month or two using an outside lab! We estimate our sweating hotplate paid for itself in about six months, and the testing time we save has given us a real leg up in the race to bring new fabric technologies to the marketplace."

Sweating Guarded HotplateMeasurement Technology NW's Sweating Guarded Hotplate (often referred to as the "skin model") produces accurate, repeatable measurements of the thermal resistance and vapor permeability of textiles in accordance with ISO 11092 and ASTM F1868, measuring both Rct (thermal) and Ret (vapor) characteristics. Thermal products from Measurement Technology NW also include exclusive ThermDAC automated control software. ThermDAC is a user-friendly, Windows-based application providing full thermal control, fault detection, and data logging capabilities.

"I think the darned thing is one elegant piece of equipment," added Dave. "The range of tests we can conduct with it is absolutely amazing. It's so precise, so repeatable, and so easy to use I can't imagine trying to do my job without it. Any company whose products address human comfort should consider using a tool like this in their testing process."

Measurement Technology NW manufactures a wide range of precision instruments for measuring and evaluating the thermal comfort of textiles, garments, and environments such as aircraft, truck, and automobile interiors. Our systems support all major ASTM, ISO, and ENV textile testing standards. To learn more, contact us at 206-634-1308, or send an email inquiry to thermal@mtnw-usa.com.





Project Profile - Loughborough University

Research at Loughborough University's Human Environmental Ergonomics Research Centre focuses on the impact of heat and cold on human comfort and performance - particularly in high activity areas such as firefighting, steel foundries, cold storage, and hazardous materials handling. The UK laboratory is headed by Professor George Havenith, and (in 2003) received one of the first "Newton" model thermal manikins made by Measurement Technology NW.

"Our lab had a female manikin used for indoor climate evaluation," George explained, "but to further our research we needed a higher resolution manikin with walking capability - and 'Newton' looked like a great choice. We liked the 'Newton' body form and available 34-zone architecture, and knew its high maximum power rating would cut start-up times and provide improved performance for our cold weather tests. The walking feature is what really caught our eye though, because it added a testing dimension we were not capable of before."

At 5' 9", size medium, Newton is constructed of thermally conductive copper filled carbon-epoxy with embedded heating wire elements (max output 800 W/m2) and distributed wire sensors in 20, 26, or 34 microprocessor controlled heating zones. Developed using CAD digital modeling and built in accordance with ASTM and ISO standards, the Newton system meets ENV342, ISO/DIS 15831, prEN13537, ASTM F1291, and ASTM 1720 criteria for garment evaluation and thermal comfort testing at institutes like Loughborough University.

"We are one of the labs involved in the European Thermprotect project," George added. "Thermprotect is a major research initiative that will help define the heat transfer properties of protective clothing when exposed to solar or long wave thermal radiation. The project's scope includes testing clothing variables such as material type, material reflectivity, level of permeability, the effect of fabric wetting on heat transfer, wind and condensation influences, as well as the interaction of all these factors. We have completed over 400 test measurements so far this year, about half with dry and half with wet clothing, and I must say our friend 'Newton' has behaved very well. The manikin's back-to-back zone orientation has been perfect for the frontal radiant heat tests we conducted for the Thermprotect project, and we have great confidence in the data because in earlier comparison tests with eight European manikins, 'Newton' was spot-on with average results when using the calibration garments."

All MTNW manikin systems come with ThermDAC software - a complete and intuitive 32-bit Windows based program that provides data logging and analysis, precise thermal control, and real-time displays of manikin zone temperatures. Each thermal zone is individually controlled using either a temperature setpoint, heat flux setpoint, or comfort equation (Madsen) output. ThermDAC's automated data analysis functions include Dry Thermal Resistance, Evaporative Resistance, Vapor Pressure, Permeability Index, Cooling Rate, Area Weighted Averages, and Teq - Equivalent Temperature.

"Our manikin was an early version of the 'Newton' design," said George, "and a few items - such as cable routing and software - needed some followup work. During this debugging phase MTNW support was prompt, reliable, and very helpful. 'Newton' is fully functional now and I have no hesitation telling other garment testing organizations to get one - it is a sophisticated, well supported technical device."

Measurement Technology NW manufactures a wide range of precision instruments for measuring and evaluating the thermal comfort of textiles, garments, and environments such as aircraft, truck, and automobile interiors. Our systems support all major ASTM, ISO, and ENV textile testing standards. To learn more, contact us at 206-634-1308, or send an email inquiry to thermal@mtnw-usa.com.



ABOUT MTNW | PRODUCTS | BACKGROUND | FAQ | CONTACT | LINKS | HOME
Contact: thermal@mtnw-usa.com | All content ©MTNW 2003 | Site by Solutiontecs